| Infrastructure |
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Talegaon Plant is located in the scenic surroundings of a Floricultural Park on 10 Hectares of land in Talegaon in Pune Dist. With close proximity to the Nava Sheva seaport and just a 2 ½ hour drive from Mumbai International Airport.
Well connected by Road, Rail and Air, the Plant in the first phase has a covered area of 10,000 sq mts.
With a diversified setup we mainly manufacture undercarriage sets, Track modules and Heavy duty material handling equipment. Current plant capacity is 5500 machine sets annually catering to most contemporary machines in India. |
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| We also manufacture Tracks for Battle tanks and oil field drilling equipment. |
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Manufacturing Systems:
The Plant has been setup using lean manufacturing principles. There are dedicated lines for manufacture of Rollers and Tracks with Special purpose machines and robust heat treatment processes. Single piece flow concept has been used in Plant layout. Qualified and experienced Engineers man the machines ensuring compliance to process parameters and product quality. |
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| Machine Shop |
| Well Equipped Machine Shop with |
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CNC Turning Centers |
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CNC Special Purpose Machines |
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Surface and Cylindrical Grinding Machines |
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Contemporary Track Assembly Equipment |
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A sophisticated Metal to Metal Seal Mfg. line |
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Induction Hardening |
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Electrically heated furnaces |
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| State-of-the-Art Torquing Equipment |
Track Assembly Equipment |
Modern Heat Treatment |
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| TECHNOLOGY CENTER |
Technology Center uses state-of-the-art software such as Pro-E and AutoCAD for 3-D Modeling and drawings as well as FEMAP-NASTRAN for finite element analysis.
TENGL "Technology Center" with the aid from latest software design tools is engaged in continuous product development and improvement process. Product test data and customer feed back on product performance as well as serviceability is blended in design decisions, to make the product designs optimum and user friendly. New materials and process technologies are developed for practical use.
Three dimensional modeling software tools are used to define product geometry accurately. Actual load and stress data collected by strain gauging techniques is used in finite element analysis for product optimization and improvement. New product development process includes QFD and FMEA techniques which captures all known product requirements at the design stage itself and development of reliable design and process. |
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| Quality and Reliability systems: |
Certified for ISO: 9001-2008 & ISO 14001: 2004 by Bureau VERITAS.
Product quality and reliability is ensured by Auto gauging systems and stringent process controls on all critical workstations. In house laboratory with modern analysis and testing equipment is used to analyze and verify material and conformance to product / process callouts. State of art inspection and gauging equipment is used to inspect product and component features. Control plans are used to ensure process conformance and product quality. |
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| Product Testing Facility at TENGL, Talegaon: |
With the main objective to verify new product designs as well as verification of design improvements a facility has been set up for dynamic and fatigue testing of parts.
The facility is a four channel servo-hydraulic system comprising – |
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Two linear actuators each of 250 KN and stroke 222 mm |
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Two linear actuators each of 500KN and stroke 200 mm |
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Fully integrated digital controller to simulate any waveform up to a frequency 12 Hz |
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| Thus by developing appropriate rigs up to four axes accelerated fatigue testing of different products can be done. |
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| TESTING and METROLOGY |
| In-house Metallurgical testing Access for Physical testing |
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Manufacturing Systems:
The Plant has been setup using lean manufacturing principles. There are dedicated lines for manufacture of Rollers and Tracks with Special purpose machines and robust heat treatment processes. Single piece flow concept has been used in Plant layout. Qualified and experienced Engineers man the machines ensuring compliance to process parameters and product quality. |
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Microstructure Analysis:
A well equipped Microstructure analysis facility comprising of CCD camera and Image analysis software enables control of the processing parameters to get desired microstructure in all the undercarriage components. |
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| IT System |
| Tengl business processes are fully integrated with state-of-the-art globally renowned SAP R3 Enterprise ERP system, which ensures business efficiency & enhance customer satisfaction. Anywhere anytime communication with global web-email keeps Tengl On the move! Always connected to the customers. Tengl web site www.tenglindia.com is 24x7 available platforms on Company-Product Profile and inviting online business enquiries to provide service for Customers being web-centric!! Tengl IT infrastructure is on the global path with RF Gateway for high speed access!! |
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